Technical Outerwear

    Technical
    Outerwear

    Seam Department helps brands develop and manufacture high performance outerwear, from waterproof jackets and ski shells to technical pants and rainwear. Giving clients access to rigorously vetted specialist manufacturing and an integrated supply chain across Asia.

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    NANJING, CHINA

    Specialist Manufacturing Access

    Technical outerwear production through rigorously vetted specialist factories with internationally recognised certifications and proven experience in waterproof-breathable garment construction.

    TAIWAN, JAPAN + CHINA

    Performance Textile Network

    Access to specialist performance-textile mills across Asia, including suppliers in Taiwan, Japan and China producing waterproof laminates, lightweight technical nylons, ripstop constructions, downproof textiles, stretch-woven shells and specialist linings.

    ASIA-WIDE SUPPLY NETWORK

    Technical Components and Trims

    Access to YKK® zippers, seam tapes, cord systems, adjusters, insulation, specialist linings and lower-MOQ technical components.

    Technical Outerwear

    Seam Department combines in-house product development in Shanghai with specialist performance-textile mills, technical suppliers and outerwear manufacturing partners across Asia.

    Start a Technical Brief
    Showroom
    01 / 07

    Showroom

    A dedicated space for reviewing garments, materials and product references in person.

    *As featured on @imtomstevens

    01

    Shell Materials & Membrane Systems

    Performance shell materials are selected according to waterproofing, breathability, weight, durability, stretch, hand feel and intended garment use. Development can include nylon face fabrics, ripstop constructions, stretch shells, backers and waterproof-breathable laminate systems sourced through specialist performance-textile mills.

    02

    Seam Sealing & Taping

    Seam sealing is developed around the selected shell material, tape system, seam geometry, machinery and controlled application settings. Full or critical taping can be specified depending on garment construction, performance targets and intended use.

    03

    Waterproofing & Breathability

    Waterproofing and moisture-vapour performance are considered as part of the complete material and garment system rather than as isolated fabric numbers. Membrane selection, face fabric, backer, seam construction, DWR and garment architecture are specified around the intended performance tier and use environment.

    04

    DWR & Surface Treatment

    DWR selection is considered alongside the face textile and laminate construction to maintain water shedding and waterproof-breathable performance through use and care. PFAS-free options can be specified where appropriate to the selected textile and project requirements.

    05

    Articulated Pattern Engineering

    Patterns are developed around fit, layering requirements, articulation, mobility, seam placement and intended performance. Pre-shaped elbows, knees, shoulders, hoods and other movement zones can be engineered directly into the garment architecture rather than treated as styling details.

    06

    Bonded & Welded Construction

    Bonded construction, welded interfaces and specialist reinforcement methods can be developed where conventional stitched construction would introduce unnecessary bulk, penetration or structural limitations. The construction method is selected according to material compatibility and garment requirements.

    07

    Technical Zippers & Components

    Technical components are selected according to performance, construction and intended use. This can include YKK® zipper systems, water-resistant closures, seam tapes, cord systems, adjusters, reinforcement materials, specialist linings and other outerwear hardware sourced across the Asian supply network.

    08

    Insulation Systems

    Puffer development can incorporate natural down, synthetic insulation and hybrid systems alongside downproof shell fabrics, lining systems, engineered baffle construction, quilting architecture and controlled fill levels according to the intended garment and environment.

    09

    Development to Manufacturing

    Seam Department manages material sourcing, technical documentation, bills of materials, construction specifications and production preparation before handing an approved product into specialist manufacturing. This connects the Shanghai development process with performance mills, technical suppliers and specialist outerwear manufacturing access in Nanjing.

    Factory Certifications & Compliance

    GORE-TEX®
    WRAP
    Global Recycled Standard
    OEKO-TEX®
    ISO

    Specialist Manufacturing — China + Myanmar

    Technical Outerwear Manufacturing at Scale.

    Seam Department works directly with First Fiber's specialist technical-outerwear manufacturing network across China and Myanmar, supporting waterproof shells, technical pants, insulated garments and complex seam-taped construction.

    With 22+ years of technical outerwear manufacturing experience, First Fiber operates a combined 20,000 m² manufacturing footprint across China and Myanmar, with more than 1,050 employees, 16 dedicated production lines and 45 seam-taping stations.

    Seam Department's ongoing production relationship gives suitable clients a route into this manufacturing infrastructure through established factory access, existing material programmes and agreed baseline MOQ pathways — connecting smaller and emerging technical outerwear brands with manufacturing capability normally structured around established production programmes.

    20,000 M²

    Combined Manufacturing Footprint

    22+ YEARS

    Technical Outerwear Manufacturing

    1,050+

    Employees Across the Network

    16

    Dedicated Production Lines

    45

    Seam-Taping Stations

    1.5M+

    Annual Garment Capacity

    120K+ / MONTH

    Technical Garment Capacity

    70+

    QA / QC Personnel

    32

    Sample-Development Technicians

    3

    Dedicated Sample-Development Lines

    2L / 2.5L / 3L

    Waterproof Shell Construction

    GLOBAL

    North America · Europe · UK · Japan · APAC

    Specialist Technical Outerwear Manufacturing
    01 / 05

    First Fiber — Nanjing, China

    Specialist Technical Outerwear Manufacturing

    Seam Department working directly inside the production environment with First Fiber's technical manufacturing team.

    Core Product Offerings

    Shell JacketShell Jacket
    Shell PantsShell Pants
    Technical BibTechnical Bib
    Puffer JacketPuffer Jacket
    One-Piece SuitOne-Piece Suit
    Trail GlassesTrail Glasses
    Toque BeanieToque Beanie

    How Technical Outerwear Projects Run

    From initial product direction to finished delivery, every technical outerwear project moves through three documented and controlled phases.

    01

    Define

    Digital Concept Development & Product Engineering

    We establish the garment's purpose, intended environment, target customer, performance requirements and commercial position before design work begins. This gives every later decision a clear reference point and prevents the product from becoming a collection of disconnected features.

    • Define intended use, climate and performance expectations
    • Establish target customer, retail position and production budget
    • Confirm initial quantities, launch dates and commercial constraints
    • Prioritise the garment's essential functions and features

    Phase 01 Benefit

    The first sample begins from a resolved product direction rather than being used to discover what the product should have been.

    FAQ

    Common questions.

    Technical outerwear is a specialised discipline. Here's what clients typically ask before starting.

    Launch Your Technical Outerwear Line.

    Access performance-textile mills, specialist components and certified technical manufacturing through one on-ground development team.